Peter Quang Tran - Dublin OH, US Kevin Dale Starr - Lancaster OH, US Timothy Andrew Mast - Dublin OH, US
Assignee:
ABB Inc. - Columbus OH
International Classification:
D21F 13/00
US Classification:
162198, 162263, 700129, 700127, 700128
Abstract:
A web making machine is monitored to identify at least one cross-machine direction (CD) actuator that is developing local mapping problems. The identified CD actuator and a segment of surrounding actuators are probed to determine a performance curve for the actuator. The center of an insensitivity region of the performance curve is selected as an optimal mapping alignment setting for the identified actuator with the setting for the actuator being updated. Global smoothing may also be accomplished by probing a global smoothness factor to generate a corresponding performance curve that is then similarly used to select an optimal value for the smoothness factor.
Method And Apparatus For Achieving A Fast Cross Direction Caliper Control Recovery Time
Peter Quang Tran - Dublin OH, US Timothy Andrew Mast - Dublin OH, US
Assignee:
ABB Ltd. - Dundalk
International Classification:
G06F 7/66
US Classification:
700128, 700127, 700129, 162253, 162262, 162263
Abstract:
Fast cross direction caliper control recovery time in a sheet making machine during startup of the machine after a sheet break is achieved provided that a preselected time duration measured from the occurrence of the sheet break to the clearing of sheet break has elapsed. One or both of calender stack conditioning and conditioning of a measurement from a sensor for measuring caliper of the sheet, both with feedback CD control suspended, can be selectably performed. These operations can be performed concurrently if the selected time duration for both are identical. A closed loop change in a set of control tuning parameters of a PI controller providing feedback caliper control of actuators associated with the calender stack can be performed after either or both of the other operations are performed.
Method And Apparatus For Controlling Cross-Machine Direction (Cd) Controller Settings To Improve Cd Control Performance In A Web Making Machine
Peter Quang Tran - Dublin OH, US Kevin Dale Starr - Lancaster OH, US Timothy Andrew Mast - Dublin OH, US
Assignee:
ABB, Inc. - Westerville OH
International Classification:
D21F 7/06
US Classification:
162263, 162198, 700127, 700128, 700129
Abstract:
A web making machine is monitored to identify at least one cross-machine direction (CD) actuator that is developing local mapping problems. The identified CD actuator and a segment of surrounding actuators are probed to determine a performance curve for the actuator. The center of an insensitivity region of the performance curve is selected as an optimal mapping alignment setting for the identified actuator with the setting for the actuator being updated. Global smoothing may also be accomplished by probing a global smoothness factor to generate a corresponding performance curve that is then similarly used to select an optimal value for the smoothness factor.
Method For Analyzing And Diagnosing Large Scale Process Automation Control Systems
A method is provided for analyzing and diagnosing a large scale process automation control system having a plurality of control loops. Assessments for pre-defined key performance indicators (KPIs) are automatically generated for control, process and signal sections of each control loop. The automatically generated assessments of the pre-defined KPIs may be displayed in a graphical user interface (GUI) of a computer. A user may change the automatically generated assessments of the pre-defined KPIs. Different data views may also be displayed in the GUI. The data views include time series trends for measured process variable, controller output, controller set point and error, as well as controller parameter clustering views in two-dimensional and three-dimensional plots.
System And Method For Generating Indices To Quantify Operating Transition Performance Of A Continuous Process
Timothy F. Murphy - Columbus OH, US Kevin Starr - Lancaster OH, US Timothy A. Mast - Plain City OH, US
Assignee:
ABB Technology AG - Zurich
International Classification:
G06F 19/00
US Classification:
700108, 700109, 700101, 700128
Abstract:
A system and method for generating indices to quantify operating transition performance of a continuous process, such as a sheet forming process, includes a computer system that is configured to generate a normalized overall transition performance index. The overall transition performance index is formed from a plurality of individual parameter indices associated with specific production components or portions of the process line. As such, the individual parameter indices allow a user of the system to readily identify the particular portion of the continuous process line that is performing below desired levels. In addition, because the overall transition performance index is normalized, it enables comparison of the operating transition performance of multiple process lines.
Peter Q. Tran - Dublin OH, US Kevin D. Starr - Lancaster OH, US Timothy A. Mast - Plain City OH, US Timothy F. Murphy - Columbus OH, US
Assignee:
ABB LTD. - Dublin
International Classification:
D21F 11/00 D21F 7/00
US Classification:
162198, 162252
Abstract:
A conservation control system is provided for integration with an cross-direction controller on a sheet making machine. The conservation control system receives inputs from the cross-direction controller and accepts and/or modifies the controller commands to a profiler based on desired performance and conservation trade-offs.
Kevin Dale Starr - Lancaster OH, US Timothy Andrew Mast - Plain City OH, US
International Classification:
G06F 3/048
US Classification:
715771
Abstract:
A system includes an identification component configured to identify a set of key performance indicators that fail to satisfy predetermined acceptance criteria based on acquired performance data, where the set of key performance indicators is indicative of performance of components of a process control system. The system further includes a visualization component configured to visually present the identified set of key performance indicators, the components, and the acquired performance data in a graphical user interface displayed via a monitor. The system further includes a manual override component configured to allow a user to manually override and modify the information presented by the graphical user interface based, at least in part, on the acquired performance data.
TIMOTHY ANDREW MAST - Plain City OH, US KEVIN DALE STARR - Lancaster OH, US DANIEL JOSEPH OVERLY - Westerville OH, US
Assignee:
ABB TECHNOLOGY AG - Zurich
International Classification:
G06F 15/00
US Classification:
702182
Abstract:
Customer data is received via a secure communication tunnel connection by a device from one or more customer systems, the device and systems both physically located within a customer facility. Key performance indicator (KPI) data associated with the customer systems is generated by a processing unit of the device from the received customer data and displayed in a format appropriate to the received data and the generated KPI data, via selection and application of one or more automated service tools from a plurality of tools each sharing a common architecture infrastructure. The generated KPI data is visually displayed in a graphical user interface dashboard report to a service expert in a reporting format that is readily indicative of a resolution of a performance problem of the customer system to the service expert. In some examples the KPI reporting is transformative of the underlying received data, thereby maintaining confidentiality.
Lance Haylett (1996-1998), Arthur Cruz (1992-1995), Randy White (1982-1986), Tim Mast (1994-1996), Nathan De Rover (1998-1999), John Corbin (1989-1991)