A method of manufacturing a fibrous material includes mixing at least two cordierite precursor materials to form a mixture. One or more of the at least two cordierite precursor materials is in a form of a fiber and the mixture includes about 43% to about 51% by weight SiO, about 36% to about 41% by weight AlO, and about 12% to about 16% by weight MgO. The method also includes extruding the mixture to create a fibrous body, and heat treating the fibrous body, at a temperature of about 1200 C. to about 1420 C. , to form the fibrous material including about 50% to about 95% by weight cordierite. A fibrous body includes an extruded substrate having a plurality of fibers including about 50% to about 95% by weight cordierite. The extruded substrate has a coefficient of thermal expansion in at least one direction of less than about 3. 810per C.
Cordierite Fiber Substrate And Method For Forming The Same
James Jeng Liu - Mason OH, US Bilal Zuberi - Cambridge MA, US Jerry G. Weinstein - Malta NY, US Rachel A. Dahl - Cambridge MA, US
Assignee:
GEO2 TECHNOLOGIES, INC. - Woburn MA
International Classification:
B01D 46/04 B28B 1/00
US Classification:
422255, 264631
Abstract:
A porous cordierite substrate and a method of forming a porous cordierite substrate including providing a fiber that includes at least one cordierite precursor material and providing at least one organic binder material. The fiber and the organic binder material are mixed with a fluid. The mix of fiber, organic binder material and fluid is extruded into a green substrate. The green substrate is fired to enable the formation of bonds between the fibers and to form a porous cordierite fiber substrate.
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