Laser light wavelength control is provided by periodically predicting a next position of a light controlling prism using a model of the prism's motion characteristics. The prediction is then updated if a measurement of laser output wavelength is obtained. However, because the predictions are made without waiting for a measurement, they can be made more frequently than the laser firing repetition rate and the prism can be repositioned at discrete points in time which can occur more frequently than the laser firing events. This also reduces performance degradation which may be caused by being one pulse behind a laser measurement and the resultant laser control signal being applied.
System And Method For Automatic Gas Optimization In A Two-Chamber Gas Discharge Laser System
Kevin Michael O'Brien - San Diego CA, US Joshua Jon Thornes - San Diego CA, US Daniel Jason Riggs - San Diego CA, US Rui Jiang - San Diego CA, US
Assignee:
Cymer, Inc. - San Diego CA
International Classification:
H01S 3/22
US Classification:
372 55, 372 56, 372 57, 372 58, 372 60
Abstract:
A system and method for automatically performing gas optimization after a refill in the chambers of a two chamber gas discharge laser such as an excimer laser is disclosed. The laser is continuously fired at a low power output, and the gas in the amplifier laser chamber bled if necessary until the discharge voltage meets or exceeds a minimum value without dropping the pressure below a minimum value. The power output is increased, and the gas bled again if necessary until the voltage and pressure meet or exceed the minimum values. The laser is then fired in a burst pattern that approximates the expected firing of the laser in operation, and the gas bled if necessary until the discharge voltage meets or exceeds the minimum value and the output energy meets or exceeds a minimum value, again without dropping the pressure in the chamber below the minimum value. Once the minimum values are provided, the process runs quickly without manual interaction.
System And Method To Optimize Extreme Ultraviolet Light Generation
Paul Frihauf - La Jolla CA, US Daniel J. Riggs - San Diego CA, US Matthew R. Graham - San Diego CA, US Steven Chang - San Diego CA, US Wayne J. Dunstan - San Diego CA, US
Assignee:
Cymer, Inc. - San Diego CA
International Classification:
H05G 2/00 H01L 21/027 G03F 7/20
US Classification:
250504R, 355 71, 355 75
Abstract:
Energy output from a laser-produced plasma (LPP) extreme ultraviolet light (EUV) system varies based on how well the laser beam can maintain focus on a target material to generate the plasma that gives off light. The system and method described herein optimize EUV light generation by using a closed-loop gradient process to track and fine-tune in real-time the positioning of optical elements that determine how the laser beam is focused on the target material. When real-time alignment of the drive laser on droplet position is achieved, EUV generation is optimized.
Wayne J. Dunstan - San Diego CA, US Kevin M. O'Brien - San Diego CA, US Robert N. Jacques - San Diego CA, US Herve A. Besaucele - San Diego CA, US Daniel J. Riggs - San Diego CA, US Aravind Ratnam - San Diego CA, US
Assignee:
Cymer, Inc. - San Diego CA
International Classification:
H01S 3/22
US Classification:
372 59
Abstract:
A method and apparatus are disclosed which may comprise predicting the gas lifetime for a gas discharge laser light source for a photolithography process, the light source comprising a halogen containing lasing gas may comprise: utilizing at least one of a plurality of laser operating input and/or output parameters; utilizing a set of at least one parameter of utilization in the photolithography process to determine a gas use model in relation to the respective input or output parameter; predicting the end of gas life based upon the model and a measurement of the respective input or output parameter. The parameter may comprise a pulse utilization pattern. The method and apparatus may comprise performing gas management for a gas discharge laser light source for a photolithography process, the light source comprising a halogen containing lasing gas comprising: utilizing periodic and frequent partial gas refills comprising an inject comprising a mixture of halogen gas and bulk gas in generally the same ration as the premix ratio provided to the laser in a full gas refill, and in an amount less than two percent of the total gas pressure prior to the injection.
System And Method For Controlling Gas Concentration In A Two-Chamber Gas Discharge Laser System
Methods and systems for controlling the gas concentrations in the chambers of a two chamber gas discharge laser such as an excimer laser are disclosed. A first set of inject opportunities is selected for the laser chamber of the master oscillator, and a second set of inject opportunities is selected for the laser chamber of the power amplifier. At each selected inject opportunity for the master oscillator, its laser chamber receives an inject containing a fixed amount of a non-halogen containing gas, and a calculated amount of a halogen containing gas. At the selected inject opportunities for the power amplifier, its laser chamber receives a fixed amount of the halogen containing gas, and may also receive a fixed amount of the non-halogen containing gas.
System And Method For High Accuracy Gas Refill In A Two Chamber Gas Discharge Laser System
Rui Jiang - San Diego CA, US Joshua Jon Thornes - San Diego CA, US Daniel Jason Riggs - San Diego CA, US Kevin Michael O'Brien - San Diego CA, US
Assignee:
CYMER, INC. - San Diego CA
International Classification:
B65B 31/04
US Classification:
141 8, 141 65
Abstract:
Systems and methods for automatically performing a high accuracy gas refill in a laser chamber of a two chamber gas discharge laser such as an excimer laser are disclosed. Based upon a target pressure and halogen concentration that is either predetermined or entered by a user, and with no further user action, a non-halogen containing gas is added to the chamber to a first pressure, followed by the addition of halogen containing gas to a second pressure which is greater than a target pressure for the chamber, such that the halogen content in the gas at the second pressure is at a desired concentration. The gas in the chamber is bled until the pressure drops to the target pressure. The amount of non-halogen containing gas added is estimated automatically, and the amount of halogen containing gas is measured so that the desired concentration is obtained, taking into account both temperature and any gas remaining in the fill pipes from prior laser operation.
System And Method For High Accuracy Gas Inject In A Two Chamber Gas Discharge Laser System
Systems and methods for automatically performing a high accuracy gas inject in a laser chamber of a two chamber gas discharge laser such as an excimer laser are disclosed. A mathematical model relates the amount of halogen gas in the laser chamber after an inject to the amount of halogen gas present prior to the inject, the amount of halogen gas injected, and the consumption rate of halogen gas in the chamber. A fixed amount of halogen gas is added to the chamber in an initial number of injects to allow transients to settle out, after which the amount of halogen gas to be injected is that calculated to result in a desired amount of halogen gas after the inject according to the model. Measurements are taken after injects to update the actual amount of halogen gas present and the consumption rate of the halogen gas.
System And Method For Extending Gas Life In A Two Chamber Gas Discharge Laser System
A method and system for performing injects of halogen gas into the chambers of a two chamber gas discharge laser such as a MOPA excimer laser for allowing operation of the laser within acceptable parameters and compensating for ageing effects without the necessity of performing refills is described. A parameter reflecting efficiency of the laser is measured, and the change in the parameter with respect to the length of laser operation is estimated. The change in the parameter with respect to the pressure in one of the chambers is also measured. At a given time, the total change in the value of the parameter is estimated, and from this change in pressure that is needed to reverse the change in the value of the parameter is calculated. The pressure in the chamber is then changed to correct for the amount of time that the laser has been in operation.
Asml
Principal System Architect
Asml Jun 2014 - Dec 2017
Staff Design Engineer
Cymer Jan 2014 - Jun 2014
Staff Control Algorithms Engineer
Cymer Oct 2012 - Dec 2013
Senior Control Algorithms Engineer
Cymer Jun 2006 - Oct 2012
Control Algorithms Engineer
Education:
Uc San Diego 2007 - 2011
Masters, Engineering, Mechanical Engineering
Uc San Diego 1988 - 2011
Doctorates, Doctor of Philosophy, Engineering, Mechanical Engineering, Philosophy
Uc San Diego 2002 - 2006
Bachelors, Bachelor of Arts, Bachelor of Science, Mathematics, Applied Science, Mechanical Engineering
Skills:
Matlab Simulations Labview Design of Experiments Semiconductors Algorithms Systems Engineering Testing R&D Simulink Sensors Physics Mentoring Technical Leadership