Christopher Mark Rockwell - Ann Arbor MI, US Michael David Franz - Macomb Twp MI, US Alice Knoebel - Novi MI, US Anup Viswanathan - Ann Arbor MI, US Daniel Jerome Wiegand - Macomb MI, US
International Classification:
B60N 2/44
US Classification:
2972173
Abstract:
A seat cushion of a vehicle seat includes a cushion made of foam and at least one motor assembly located in the cushion. The at least one motor assembly includes a housing having a first portion and a second portion, and one of the first portion and the second portion includes a meltable feature located near a location of contact of the first portion and the second portion. The meltable feature melts to secure the first portion of the housing to the second portion of the housing to retain a motor within the housing.
- Novi MI, US Michael David Franz - Macomb Twp. MI, US Alice Knoebel - Novi MI, US Anup Viswanathan - Ann Arbor MI, US Daniel Jerome Wiegand - Macomb MI, US
A method of forming a seat cushion of a vehicle seat includes locating a motor in a first portion of a housing, and positioning a second portion of the housing on the first portion of the housing, wherein one of the first and second portion of the housing includes a meltable feature located near a location of contact of the first and second portion. The meltable feature is melted to permanently secure the first and second portion together and provide a sealed housing that retains and seals the motor. The sealed housing is suspended in a mold with a rod. Liquid foam is poured into the mold, and the liquid foam is allowed to solidify to form a solid foam seat cushion that encapsulates the sealed housing and embeds the sealed housing in the foam cushion. The sealed housing prevents the liquid foam from contacting the motor.