Abstract:
A dense, substantially glass free, SiAlON ceramic material and method of making such material. The material has at least an alpha-SiAlON phase and a beta-SiAlON phase and exhibits excellent high temperature oxidation resistance and strength, good room temperature toughness and hardness, and a density greater than at least 95 percent of theoretical. The method of making the ceramic material is simple and includes adding AlN in an amount sufficient to allow formation of a desired amount of alpha-SiAlON, and in addition, convert SiO. sub. 2 and Al. sub. 2 O. sub. 3 into the beta-SiAlON phase, preferably, by adding AlN in an amount between about 1. 3X+0. 08Y-0. 0045XY and about 1. 3X+0. 2Y-0. 0024XY, wherein X is a weight percent of the SiO. sub. 2 based on total weight of the Si. sub. 3 N. sub.