Abstract:
Early detection of cracks in structural members subject to stress is accomplished before cracks traverse the member by (a) affixing multiple liquid impermeable enclosures to the material to be monitored such that a crack forming in the monitored material will provide passage for liquid to enter the enclosures either through the monitored materials or by destroying the integrity of said liquid impermeable enclosures; (b) sealing a resistor having a known value onto each of the enclosures, each of the resistors having one lead capable of liquid contact within the enclosure, said lead electrically isolated from the material being monitored and/or a second wire in the enclosures; (c) forming a circuit connecting the multiple enclosures wherein the opposite resistor leads in each enclosure are connected by insulated wire to means for measuring resistance and/or conductance wherein each resistor alone or together with any combination of other resistors in said enclosures within the circuit provides a unique total resistance and/or conductance value if the exposed lead becomes liquid wet, and (d) monitoring resistance and/or conductance of the circuit, such that a crack in a monitored material will destroy the integrity of the enclosure, allowing the liquid to enter the enclosure and complete the circuit, wherein the location of each fluid filled enclosure is determined by the unique resistance and/or conductance measured.