A system and method is described for fabricating microcomponents onto pre-existing integrated electronics. One embodiment of the present invention provides additional process steps after completion of all electronics fabrication that may etch trough the oxide of any passivation layer that may be there to the single crystal silicon (SCS) of a silicon on insulator (SOI) integrated circuit. Once at the SCS level of the existing wafer, any number of microcomponents, such as connectors, receptacles, handles, tethers, and the like may preferably be fabricated onto the chip using relatively low temperature and inexpensive processing; thus, preferably preserving the integrity of the preexisting electronics.
Microcomponent Having Intra-Layer Electrical Isolation With Mechanical Robustness
George D. Skidmore - Plano TX, US Aaron Geisberger - Plano TX, US Matthew D. Ellis - Allen TX, US
Assignee:
Zyvex Corporation - Richardson TX
International Classification:
H01L029/00 H01L029/06
US Classification:
257499, 257622, 257623
Abstract:
A system and method is disclosed that strengthens the structural integrity of trench-fill electrical isolation techniques. One embodiment provides for etching a series of interlocking geometric trenches into a device layer and filling the trenches with a non-conductive dielectric material. The dielectric material establishes electrical isolation while the interlocking geometric trenches strengthen the structural integrity of the separation by providing at least one surface on the interlocking separation that experiences a compression force for each direction that the electrically isolated MEMS component is moved.
Microconnectors And Non-Powered Microassembly Therewith
Kenneth Tsui - Richardson TX, US Aaron Geisberger - Dallas TX, US George Skidmore - Richardson TX, US
Assignee:
Zyvex Corporation - Richardson TX
International Classification:
H01R013/627
US Classification:
439353
Abstract:
A MEMS microconnector including a compliant handle and a deflectable connection member. The compliant handle is configured to frictionally engage a manipulation probe. The deflectable connection member includes a first end coupled to the handle and a second end configured to deflect and thereby engage a receptacle in response to disengagement of the manipulation probe from the handle.
Apparatus And Fabrication Methods For Incorporating Sub-Millimeter, High-Resistivity Mechanical Components With Low-Resistivity Conductors While Maintaining Electrical Isolation Therebetween
George D. Skidmore - Plano TX, US Gregory A. Magel - Dallas TX, US Charles G. Roberts - McKinney TX, US
Assignee:
Zyvex Corporation - Richardson TX
International Classification:
H01L 27/12
US Classification:
257414, 257E21545, 438 48
Abstract:
Fabricating electrical isolation properties into a MEMS device is described. One embodiment comprises a main substrate layer of a high-resistivity semiconductor material, such as high-resistivity silicon. The high-resistivity substrate is then controllably doped to provide a region of high-conductivity in the main substrate. Electrical isolation is achieved in such an embodiment by patterning the high-conductivity region either by masking the main substrate during the doping or etching through the doped, high-conductivity region in order to form regions of high conductivity. Effective isolation results from confinement of electrical currents to the lowest-resistance path. An alternative embodiment employs the fabrication of pn junctions and the use of reverse biasing to enhance the electrical isolation. A further embodiment comprises a main substrate layer of low-resistivity semiconductor material with a layer of insulator deposited thereon. High-conductivity or low-resistivity material is then grown on top of the insulator to create electrically isolated conductors.
Method, System And Device For Microscopic Examination Employing Fib-Prepared Sample Grasping Element
George Skidmore - Richardson TX, US Matthew D. Ellis - Allen TX, US Aaron Geisberger - Dallas TX, US Kenneth Bray - Garland TX, US Kimberly Tuck - Dallas TX, US Robert Folaron - Plano TX, US
A method including, in one embodiment, severing a sample at least partially from a substrate by cutting the substrate with a focused ion beam (FIB), capturing the substrate sample by activating a grasping element, and separating the captured sample from the substrate. The captured sample may be separated from the substrate and transported to an electron microscope for examination.
John N. Randall - Richardson TX, US Jingping Peng - Plano TX, US George D. Skidmore - Richardson TX, US Christof Baur - Dallas TX, US Robert J. Folaron - Plano TX, US
Assignee:
Zyvex Labs, LLC - Richardson TX
International Classification:
C30B 19/08
US Classification:
117 55, 117 54, 117 86, 117 94, 117 95
Abstract:
A patterned layer is formed by removing nanoscale passivating particle from a first plurality of nanoscale structural particles or by adding nanoscale passivating particles to the first plurality of nanoscale structural particles. Each of a second plurality of nanoscale structural particles is deposited on each of corresponding ones of the first plurality of nanoscale structural particles that is not passivated by one of the plurality of nanoscale passivating particles.
Pixel Structure Having An Umbrella Type Absorber With One Or More Recesses Or Channels Sized To Increase Radiation Absorption
George D. Skidmore - Richardson TX, US Christopher G. Howard - Dallas TX, US
Assignee:
DRS Sensors & Targeting Systems, Inc. - Dallas TX
International Classification:
H01L 31/00
US Classification:
2503381
Abstract:
A pixel structure for use in an infrared imager is provided. The pixel structure includes a substrate and a bolometer. The bolometer includes a transducer that has a spaced apart relationship with respect to the substrate and has an electrical resistance that varies in response to changes in the temperature of the transducer. The bolometer also includes an absorber that has a spaced apart relationship with respect to the transducer and has a thermal connection to the transducer permitting radiation absorbed by the absorber to heat the transducer. The absorber has a top side defining a recess or channel in the absorber. The recess or channel is adapted to effect the propagation path of a portion of radiation received by the absorber such that the radiation portion is absorbed by the absorber rather than exiting the absorber. The recess or channel also decreases the thermal mass of the bolometer.
John N. Randall - Richardson TX, US Jingping Peng - Plano TX, US George D. Skidmore - Richardson TX, US Christof Baur - Dallas TX, US Richard E. Stallcup - Little Elm TX, US Robert J. Folaron - Plano TX, US
Assignee:
Zyvex Labs, LLC - Richardson TX
International Classification:
C30B 25/04
US Classification:
117 84, 117 89, 117 94, 117104, 117105
Abstract:
A patterned layer is formed by removing nanoscale passivating particle from a first plurality of nanoscale structural particles or by adding nanoscale passivating particles to the first plurality of nanoscale structural particles. Each of a second plurality of nanoscale structural particles is deposited on each of corresponding ones of the first plurality of nanoscale structural particles that is not passivated by one of the plurality of nanoscale passivating particles.
Jocelyn Cogar, Greta James, Bobbie Skidmore, Junior Riffle, Sterling Jamison, Edison May, Patricia Hilderbrand, Betty Conley, Sarah Hoard, Mary Young, Harold Johnson