Seokmin Yun - Pleasanton CA, US Mark Wilcoxson - Oakland CA, US Ji Zhu - El Cerrito CA, US Kevin Chuang - Jhubei City, TW Hsiao Wei Chang - Fremont CA, US David Lou - Jhubei City, TW
Assignee:
LAM RESEARCH CORPORATION - Fremont CA
International Classification:
B08B 7/00 B08B 3/00
US Classification:
134 6, 134 56 R
Abstract:
A system and method for removing post-etch polymer residue from a surface of a substrate includes identifying a dry flash chemistry for removing the post-etch polymer residue from the surface of the substrate. The dry flash chemistry is configured to selectively remove the post-etch polymer residue left behind by an etch operation in a region where a feature was formed through a low-k dielectric film layer. The identified dry flash chemistry is applied using a short flash process to remove at least a portion of the post-etch polymer residue while minimizing the damage to the dielectric film layer. A wet cleaning chemistry is then applied to the surface of the substrate. The application of the wet cleaning chemistry aids in substantially removing the remaining post-etch polymer residue left behind by the short flash process.
Seokmin Yun - Pleasanton CA, US Mark Wilcoxson - Oakland CA, US Ji Zhu - El Cerrito CA, US Kevin Chuang - Jhubei City, TW Hsiao Wei Chang - Fremont CA, US David Lou - Jhubei City, TW
Assignee:
LAM RESEARCH CORPORATION - Fremont CA
International Classification:
H01L 21/3065
US Classification:
438716, 257E21218
Abstract:
A method for processing a substrate includes etching a surface of the substrate using an etching chemistry in a plasma chamber, the etching configured to define one or more features on the surface of the substrate. The features have some etch polymer residues as a result of the etching. The etching is terminated. A dry flash chemistry is applied into the plasma chamber. The plasma chamber is powered for a period of time between about 5 seconds and about 10 seconds to perform a dry flash etch. During the dry flash etch, the chamber is set to a low pressure of between about 5 mTorr and about 40 mTorr. The dry flash etch acts to weaken adhesion of the etch polymer residues to the features. The substrate is moved from plasma chamber and into a wet clean chamber for cleaning which removes the etch polymer residues during fluid cleaning.