16359 Sleepy Hollow Dr, Fenton, MI 48430 • (810)2080230
11125 Whispering Ridge Trl, Fenton, MI 48430 • (810)7502372
Corunna, MI
9578 Amber Cir, Kalamazoo, MI 49009 • (269)3650506
Wixom, MI
Brighton, MI
9578 Amber Cir, Kalamazoo, MI 49009 • (810)7502372
Work
Company:
Nexteer automotive systems - Saginaw, MI
Jun 2011
Position:
Staff safety system ii strategist
Education
School / High School:
Rensselaer- Troy, NY
Jan 1992
Specialities:
MSES in Technical Management (GPA - 3.70)
Skills
MATLAB Simulink model analysis • object oriented • flowchart and C++ software and applicati... • Project Management • Quantitative and Qualitative Hazard Anal... • Quantitative and Qualitative Fault Tree ... • Electronic control system safety design ... • Electronic Control System Architecture d... • EMC / ESD module and system design strat...
Languages
Gujarati • Hindi
Awards
Boss Kettering • 2003 - Integrated Remote Start System - Profit potential 130M by MY2008 and $230M annually thereafter • 2002 - Logic Ignition Sensor / Power Mode - Annual savings of $19M since 2007, warranty avoidance $8M • President’s Council (1996) • Eliminate stalls in GM vans (low cost solution) - Warranty reduction of $1.5M • Special Achievement (1996) • Electrostatic Charging (ESC) of low rolling resistance tires • Developed test method, modeled, and defined requirements resulting in significant cost avoidance • Extraordinary Achievement (1991) • Electrostatic Discharge (ESD) test procedure to determine electronic component ESD sensitivity - $2M savings (1991) and $12M annually thereafter • Continuous Improvement Process group (1991) • Nominated to National Dean's list (99.5+ percentile) Kettering University in 1987
Ranks
Course:
MSE, Quality / Industrial / Systems Engr.
Organization:
Purdue University
Description:
Design for Manufacturability – Methodologies, Design for Manufacturability – Project, Industrial Robotics and Flexible Assembly, Experimental Engineering Design – Taguchi, Sampling and Survey Techniques, Systems Simulation, Safety Engineering, Human Factors In Engineering, Engineering Economic Analysis, Advanced Mathematics for Engineers and Physicists
TRW - Farmington Hills, MI since Dec 2012
Technical Specialist II
Nexteer Automotive - Saginaw, MI Jun 2011 - Nov 2012
Staff Safety System II Strategist - Electric Power Steering (EPS)
Eaton - Galesberg, MI Jan 2010 - Apr 2011
Staff Lead Architect - Automated / Hydraulic Electronic Transmission Controls
Eaton Corporation - Galesberg, MI Dec 2007 - Nov 2010
Staff Safety System Specialist Dual Clutch Transmissions
General Motors - Warren, MI Jun 2007 - Dec 2007
Staff Safety System Specialist Hybrid Electric Storage Systems
Education:
Rensselaer Polytechnic Institute 1992 - 1993
MSES, Technical Management
Purdue University 1990 - 1993
MSE, Quality / Industrial / Systems Engr.
Kettering University 1985 - 1987
BSEE, Electrical & Computer Engineering with thesis
Southeast Missouri State University 1983 - 1984
Non-degree, Pre-engineering
Skills:
Varied FMEAs - DFMEA, PFMEA, FMECA and FMEDA Fault Tree and Hazard analysis - top-down and bottom-up Electronic H/W, IC, Application S/W, HW/SW interface DFMEAs System Safety Analysis for embedded control systems Balance business objectives with system safety and reliability Balance between people and business objectives Taught interactive design courses in EMC / ESD Electromagnetic Compatibility (EMC) Design Skills Electronics Embedded Systems AUTOSAR with safety elements Systems Engineering Engineering FMEA Cross-functional Team Leadership Project Management Simulations Manufacturing Testing DFMEA
Interests:
New embedded microprocessors and microcontrollers;
Learning about failure modes (intrinsic and extrinsic) of semiconductors (since 1986);
Financial analyses and table-tennis
Honor & Awards:
Boss Kettering
2003 - Integrated Remote Start System - Profit potential 130M by MY2008 and $230M annually thereafter
2002 - Logic Ignition Sensor / Power Mode - Annual savings of $19M since 2007, warranty avoidance $8M
President’s Council (1996)
Eliminate stalls in GM vans (low cost solution) - Warranty reduction of $1.5M
Special Achievement (1996)
Electrostatic Charging (ESC) of low rolling resistance tires
Developed test method, modeled, and defined requirements resulting in significant cost avoidance
• Extraordinary Achievement (1991)
Electrostatic Discharge (ESD) test procedure to determine electronic component ESD sensitivity - $2M savings (1991) and $12M annually thereafter
Continuous Improvement Process group (1991)
Nominated to National Dean's list (99.5+ percentile) Kettering University in 1987
Nexteer Automotive Systems Saginaw, MI Jun 2011 to Sep 2012 Staff Safety System II StrategistEaton Vehicle Group Galesburg, MI Jan 2010 to Apr 2011 Staff ArchitectEaton Vehicle Group Galesburg, MI Dec 2007 to Nov 2010 Staff Safety System SpecialistGM Hybrid Electric Storage Systems (HESS) Warren, MI Jun 2007 to Dec 2007 Staff Safety System SpecialistGM Vehicle Controls Milford, MI Aug 2004 to Jun 2007 Staff Safety System StrategistGM Powertrain Milford, MI Feb 1999 to Jul 2004 Staff Systems Engineer - Electronic Throttle Control (ETC)GM Electrical Center Warren, MI Jun 1996 to Jan 1999 Senior Systems Engineer - ArchitectureGM Electromagnetic Compatibility Milford, MI Aug 1988 to May 1996 Senior / Project / Associate EngineerGM Electromagnetic Compatibility Milford, MI Jan 1995 to Dec 1995 Quality Manager
Education:
Rensselaer Troy, NY Jan 1992 to Jan 1993 MSES in Technical Management (GPA - 3.70)Purdue University W Lafayette, IN Jan 1989 to Jan 1993 MSE in Systems Engineering (GPA - 3.28)Kettering University (formerly GMI Engineering & Management Institute) Flint, MI 1985 to 1988 BSEE in Electrical and Computer Engineering (GPA - 3.63 equivalent based on 89%)Southeast Missouri State University Cape Girardeau, MO Jan 1983 to Jan 1985 Pre-engineering (non-degree) in Pre-engineering (GPA - 3.50)
Skills:
MATLAB Simulink model analysis, object oriented, flowchart and C++ software and application control analysis, Project Management, Quantitative and Qualitative Hazard Analysis (HA), Quantitative and Qualitative Fault Tree Analysis (FTA), Electronic control system safety design and verification analysis, Electronic Control System Architecture development, EMC / ESD module and system design strategies
Us Patents
Displacement On Demand With Throttle Preload Security Methodology
Paul A. Bauerle - Fenton MI Allen B. Rayl - Waterford MI Donovan L. Dibble - Utica MI Kerfegar K. Katrak - Fenton MI Kevin J. Storch - Brighton MI
Assignee:
General Motors Corporation - Detroit MI
International Classification:
F02D 900
US Classification:
123396, 123399, 123198 F, 123481
Abstract:
An engine control system and method monitors torque increase during cylinder deactivation for a displacement on demand engine. A timer is started at cylinder deactivation. A controller adjusts throttle position and determines whether cylinder deactivation completes within a predetermined time. The controller adjusts throttle position based on the status of an enable condition. The controller determines if engine speed and vehicle acceleration are each within a threshold. The controller operates the throttle in a preload operating mode if the enable condition is met and operates the throttle in a normal operating mode if the enable condition is not met.
Methods And Apparatus For Providing Security For Electronically-Controlled Cylinder Activation And Deactivation
Paul A. Bauerle - Fenton MI Mark H. Costin - Bloomfield Township MI Donovan L. Dibble - Utica MI Kerfegar K. Katrak - Fenton MI Vivek Mehta - Bloomfield Hills MI
Assignee:
General Motors Corporation - Detroit MI
International Classification:
B60K 4104
US Classification:
477107, 123481
Abstract:
Methods and apparatus are provided for ensuring that a throttle increase accompanying a change in the number of active cylinders of an internal combustion engine will not occur too long with more than a selected fraction of all the cylinders activated, so as to not startle a driver. The apparatus comprises an electronic controller that generates the throttle increase if less than all the cylinders are requested to be activated. A determination is made as to whether the number of cylinders being fueled is equal to or less than the selected fraction. A timer is started if the number of cylinders being fueled is greater than the selected fraction. The throttle increase is turned off if the amount of time measured by the timer exceeds a threshold before the number of cylinders being fueled becomes either less than or equal to the selected fraction.
Electronic Throttle Control (Etc) Idle Area Request Security
Kevin C. Wong - Ann Arbor MI Paul A. Bauerle - Fenton MI Todd R. Shupe - Milford MI Edward J. Tully - Royal Oak MI Kerfegar K. Katrak - Fenton MI
Assignee:
General Motors Corporation - Detroit MI
International Classification:
F02D 4100
US Classification:
12333914, 1233391
Abstract:
An electronic throttle control (ETC) system to control an idle speed of an engine includes an accessory that increases a load on the engine and a controller that generates an idle request signal based on the increased load. The controller compares the idle request signal to an idle maximum signal and sets an idle command signal equal to the idle request signal if the idle request signal is less than the idle maximum signal. The controller determines the idle command signal based on the idle request signal, a previous idle command signal and the idle maximum increase signal if the idle request signal is greater than the idle maximum signal.
Paul A. Bauerle - Fenton MI, US Kerfegar K. Katrak - Fenton MI, US Kevin J. Storch - Brighton MI, US Kevin C. Wong - Ann Arbor MI, US
Assignee:
General Motors Corporation - Detroit MI
International Classification:
F02D 4100
US Classification:
123396, 123681, 123436, 123481, 123198 F
Abstract:
An engine control system for monitoring torque increase during cylinder deactivation for a displacement on demand (DOD) engine includes a throttle and a controller. The controller adjusts a preload of the throttle prior to a cylinder deactivation event and determines whether a DOD fault is present during the cylinder deactivation event. The controller one of operates the engine without the preload in the deactivated mode and switches the engine back to the activated mode if the fault is present for a predetermined time. The controller cancels the preload if the DOD fault is present and resets the preload if the predetermined period has not expired. The DOD fault includes one of an engine speed fault, a transmission gear fault and a fueled cylinder fault.
Paul A. Bauerle - Fenton MI, US Joseph M. Stempnik - Warren MI, US Kerfegar K. Katrak - Fenton MI, US Donovan L. Dibble - Utica MI, US James L. Worthing - Munith MI, US John N. Stockbridge - Novi MI, US Edward J. Tully - Royal Oak MI, US
Assignee:
General Motors Corporation - Detroit MI
International Classification:
F02D041/14
US Classification:
701110, 123399
Abstract:
A throttle control system for a vehicle includes a driver input that generates a control signal and a control module that generates a throttle control signal based on the control signal. The control module determines whether the throttle control signal is within one of a first and a second region, determines a compensation factor from a first look-up table when the throttle control signal is within the first region and determines the compensation factor from a second look-up table when the throttle control signal is within the second region. The control module calculates a compensated throttle control signal based on the compensation factor.
Variable Frequency Based Accelerator Pedal Module And Electronic Throttle Body Position Indicators
Kerfegar K. Katrak - Fenton MI, US Paul A. Bauerle - Fenton MI, US John N. Stockbridge - Novi MI, US
Assignee:
General Motors Corporation - Detroit MI
International Classification:
F02D 11/10 G08B 21/00
US Classification:
701115, 701 99, 701102
Abstract:
A control system includes a device having a position between minimum and maximum positions. First and second position sensors sense the position of the device and generate first and second position values. A sensor module generates a first signal waveform based on the first position value and a second signal waveform based on the second position value. The sensor module varies a frequency of the first signal waveform based on the first position value and a frequency of the second signal waveform based on the second position value. A control module communicates with the sensor module and determines the first and second position values based on the frequencies of the first and second signal waveforms, respectively. The sensor module increases the frequency of the first signal waveform and decreases the frequency of the second signal waveform as the device moves from the minimum position to the maximum position.
Kerfegar K. Katrak - Fenton MI, US Paul A. Bauerle - Fenton MI, US Joseph M. Stempnik - Warren MI, US Kevin T. Sharples - Pinckney MI, US
Assignee:
General Motors Corporation - Detroit MI
International Classification:
G06F 19/00
US Classification:
701114, 701115, 307 103
Abstract:
An engine control system includes an ignition switch that selectively initiates an ignition signal and an operating mode of an engine. A powertrain relay selectively generates a PR load signal based on the ignition signal and the operating mode. A control module enables an ignition signal diagnostic system when the operating mode is a RUN mode, the ignition signal is generated and the PR load signal is generated.
Methods And Apparatus For Producing A Three-State Single Wire Control
Kerfegar K. Katrak - Fenton MI, US Paul A. Bauerle - Fenton MI, US
Assignee:
General Motors Corporation - Detroit MI
International Classification:
G08B 21/00
US Classification:
340644, 307 91, 200 5 R
Abstract:
Systems, methods and devices are described that provide a three-state control signal across a single electrical conductor. A three-position switch provides an output signal that selects between the first reference voltage, a second reference voltage and an intermediate voltage. The output from the switch is transmitted to a voltage divider circuit that produces a predetermined result when the switch output corresponds to the intermediate state. The output of the voltage divider is then provided to an analog-to-digital converter to decode the state of the switch. The three-state control signal may be used, for example, to place a vehicle component such as a windshield temperature controller or rear-window defogger into a desired one of three operating states. Similarly, the three-state concepts may be widely applied in many automotive, industrial, consumer electronics and other settings.
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